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  4. Flight Core 2 Firmware update through QGC

Flight Core 2 Firmware update through QGC

Scheduled Pinned Locked Moved Support Request Format for Best Results
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  • H hula

    @Vinny I hate to say this, but I believe you have a batch of defective USB cables. I was running into the same issue as @VictorG and @Michael-Mortensen , so I broke out the multimeter and confirmed that 5V and GND are swapped (note the negative 5V instead of +5V). I grabbed another generic USB cable that I had on-hand and the FCv2 powered up and connected to QGC fine.

    ModalAI Support was kind enough to send me 3x replacement USBs...but unfortunately they are all mis-wired as well.

    Correct USB cable.jpg Miswired_MCBL-00010-1.jpg

    VinnyV Offline
    VinnyV Offline
    Vinny
    ModalAI Team
    wrote on last edited by
    #11

    Hi @hula
    Interesting. I will investigate. The cable appears as it should according to our tech docs and every batch is sample tested but I will inspect further and respond tomorrow.
    https://docs.modalai.com/cable-datasheets/#mcbl-00010
    Thanks
    Vinny

    VinnyV 1 Reply Last reply
    0
    • VinnyV Vinny

      Hi @hula
      Interesting. I will investigate. The cable appears as it should according to our tech docs and every batch is sample tested but I will inspect further and respond tomorrow.
      https://docs.modalai.com/cable-datasheets/#mcbl-00010
      Thanks
      Vinny

      VinnyV Offline
      VinnyV Offline
      Vinny
      ModalAI Team
      wrote on last edited by
      #12

      Hi @hula
      YOU ARE CORRECT!
      I found a whole bag of mis-wired MCBL-00010's in our inventory.
      I'll work with our @Moderator to figure out a plan.
      We will likely need to setup an email where any customer can let us know if they have offending cables and we will send replacements promptly.

      H V 2 Replies Last reply
      0
      • VinnyV Vinny

        Hi @hula
        YOU ARE CORRECT!
        I found a whole bag of mis-wired MCBL-00010's in our inventory.
        I'll work with our @Moderator to figure out a plan.
        We will likely need to setup an email where any customer can let us know if they have offending cables and we will send replacements promptly.

        H Offline
        H Offline
        hula
        wrote on last edited by
        #13

        @Vinny Glad I could help, and thank you for confirming so quickly on your side.

        1 Reply Last reply
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        • VinnyV Vinny

          Hi @hula
          YOU ARE CORRECT!
          I found a whole bag of mis-wired MCBL-00010's in our inventory.
          I'll work with our @Moderator to figure out a plan.
          We will likely need to setup an email where any customer can let us know if they have offending cables and we will send replacements promptly.

          V Offline
          V Offline
          VictorG
          Contributor
          wrote on last edited by
          #14

          Hi @Vinny,

          If this is likely to be the explanation for the problem I reported, how can I get a good replacement cable? I'd rather try that first before going the alternative route of using the power module.

          Thanks,
          Victor

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          • Martin LukacM Offline
            Martin LukacM Offline
            Martin Lukac
            Contributor
            wrote on last edited by
            #15

            I just tested my cable and it is the same issue that caused mine to melt. I sent my board for RMA so I'll respond to that email thread.

            FYI it is possible to pull the pins out and swap them, but it weakens the little plastic retaining piece so it is not as solid anymore ... and it makes it confusing since the red is now ground.

            Martin LukacM 1 Reply Last reply
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            • Martin LukacM Martin Lukac

              I just tested my cable and it is the same issue that caused mine to melt. I sent my board for RMA so I'll respond to that email thread.

              FYI it is possible to pull the pins out and swap them, but it weakens the little plastic retaining piece so it is not as solid anymore ... and it makes it confusing since the red is now ground.

              Martin LukacM Offline
              Martin LukacM Offline
              Martin Lukac
              Contributor
              wrote on last edited by
              #16

              When you all are testing, can you also confirm that the two USB wires are not swapped. Thanks!

              VinnyV 1 Reply Last reply
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              • Martin LukacM Martin Lukac

                When you all are testing, can you also confirm that the two USB wires are not swapped. Thanks!

                VinnyV Offline
                VinnyV Offline
                Vinny
                ModalAI Team
                wrote on last edited by
                #17

                @Martin-Lukac , @VictorG
                Yes, we are working a replacement solution.
                Exactly what @Martin-Lukac said is a temporary solution by swapping the conductors until we can source replacement cables. We might need a few weeks honestly.
                Any HW that was compromised by this issue is an no-brainer replacement by my standards, and I will help ensure our production and operations team replaces any HW at jeopardy of this issue promptly. We have the HW in stock to replace, just not the USB cables as of yet.

                We apologize for this issue. We actually had that batch of cables in stock for over 2 years and our sample lot from a different sealed bag in the same shipment that was tested did not experience this issue, so we were caught flat footed and we will put in better inspection processes to ensure this does not happen again.

                Thanks!
                Vinny

                V 1 Reply Last reply
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                • VinnyV Vinny

                  @Martin-Lukac , @VictorG
                  Yes, we are working a replacement solution.
                  Exactly what @Martin-Lukac said is a temporary solution by swapping the conductors until we can source replacement cables. We might need a few weeks honestly.
                  Any HW that was compromised by this issue is an no-brainer replacement by my standards, and I will help ensure our production and operations team replaces any HW at jeopardy of this issue promptly. We have the HW in stock to replace, just not the USB cables as of yet.

                  We apologize for this issue. We actually had that batch of cables in stock for over 2 years and our sample lot from a different sealed bag in the same shipment that was tested did not experience this issue, so we were caught flat footed and we will put in better inspection processes to ensure this does not happen again.

                  Thanks!
                  Vinny

                  V Offline
                  V Offline
                  VictorG
                  Contributor
                  wrote on last edited by
                  #18

                  Hi @Vinny, given my Flight Core 2 got extremely hot, do you think there is a good chance it is now fried? Or should I wait for the new cable to see if it will work? My preference is to not waste time and just get a replacement for both items if that is OK with you.

                  Thanks,
                  Victor

                  VinnyV 1 Reply Last reply
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                  • V VictorG

                    Hi @Vinny, given my Flight Core 2 got extremely hot, do you think there is a good chance it is now fried? Or should I wait for the new cable to see if it will work? My preference is to not waste time and just get a replacement for both items if that is OK with you.

                    Thanks,
                    Victor

                    VinnyV Offline
                    VinnyV Offline
                    Vinny
                    ModalAI Team
                    wrote on last edited by
                    #19

                    Hi @VictorG
                    You should RMA the FlightCore and we should replace it. Just mention this thread or place a link to it in the form:
                    https://www.modalai.com/pages/rma?_pos=1&_sid=190e46152&_ss=r

                    We do not yet have a replacement set of cables, under normal circumstances, it takes us 6-8 weeks to get more, so we are trying to see if we have any small batch in our inventory to hold us over and replace every bad cable that we shipped.

                    If you want to try to re-pin your cable for the interim (you will not need to send it back, we can just replace it when we get more), try this link:
                    https://docs.modalai.com/cable-userguides/ and at the bottom are tips for re-pinning

                    e3db6dea-7d0a-43e4-8c21-44f7ab444469-image.png
                    or you can just search youtube for s JST GH re-pin tutorial and I'm sure you'll find plenty of good techniques. All that is needed is tweezers.

                    V 1 Reply Last reply
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                    • VinnyV Vinny

                      Hi @VictorG
                      You should RMA the FlightCore and we should replace it. Just mention this thread or place a link to it in the form:
                      https://www.modalai.com/pages/rma?_pos=1&_sid=190e46152&_ss=r

                      We do not yet have a replacement set of cables, under normal circumstances, it takes us 6-8 weeks to get more, so we are trying to see if we have any small batch in our inventory to hold us over and replace every bad cable that we shipped.

                      If you want to try to re-pin your cable for the interim (you will not need to send it back, we can just replace it when we get more), try this link:
                      https://docs.modalai.com/cable-userguides/ and at the bottom are tips for re-pinning

                      e3db6dea-7d0a-43e4-8c21-44f7ab444469-image.png
                      or you can just search youtube for s JST GH re-pin tutorial and I'm sure you'll find plenty of good techniques. All that is needed is tweezers.

                      V Offline
                      V Offline
                      VictorG
                      Contributor
                      wrote on last edited by
                      #20

                      Hi @Vinny,

                      I submitted the RMA, sent back the FC2 and got a replacement, along with two MCBL-10 cables. Before attempting to flash it with QGC I checked the voltage as lo and behold both cables showed -5.22 volts. Picture attached. Glad I did the test first or I would have fried the replacement FC2 😞 IMG_0509.jpeg

                      VinnyV 1 Reply Last reply
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                      • V VictorG

                        Hi @Vinny,

                        I submitted the RMA, sent back the FC2 and got a replacement, along with two MCBL-10 cables. Before attempting to flash it with QGC I checked the voltage as lo and behold both cables showed -5.22 volts. Picture attached. Glad I did the test first or I would have fried the replacement FC2 😞 IMG_0509.jpeg

                        VinnyV Offline
                        VinnyV Offline
                        Vinny
                        ModalAI Team
                        wrote on last edited by
                        #21

                        Hi @VictorG ,
                        That is unacceptable of us. I worked directly with operations to screen 100% of these units so I need to dig in and find out what happened.
                        So sorry and we'll get this sorted out.
                        FYI @Moderator

                        V 1 Reply Last reply
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                        • VinnyV Vinny

                          Hi @VictorG ,
                          That is unacceptable of us. I worked directly with operations to screen 100% of these units so I need to dig in and find out what happened.
                          So sorry and we'll get this sorted out.
                          FYI @Moderator

                          V Offline
                          V Offline
                          VictorG
                          Contributor
                          wrote on last edited by
                          #22

                          Hi @Vinny,

                          What is your recommendation at this point? I can try to fix the cable myself, but please advise whether swapping the black and the red wires is the only change needed. If a replacement cable will be sent in the next few days, I'd rather wait for it.

                          Thanks,
                          Victor

                          VinnyV 1 Reply Last reply
                          0
                          • V VictorG

                            Hi @Vinny,

                            What is your recommendation at this point? I can try to fix the cable myself, but please advise whether swapping the black and the red wires is the only change needed. If a replacement cable will be sent in the next few days, I'd rather wait for it.

                            Thanks,
                            Victor

                            VinnyV Offline
                            VinnyV Offline
                            Vinny
                            ModalAI Team
                            wrote on last edited by
                            #23

                            Hi @VictorG
                            Our team went back and quarantined all units again and we have some working.
                            I'll request they get shipped today, otherwise very soon!!
                            Again apologies for all the delays, distractions, and stress on this!!
                            Thanks for your patience.

                            V 1 Reply Last reply
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                            • VinnyV Vinny

                              Hi @VictorG
                              Our team went back and quarantined all units again and we have some working.
                              I'll request they get shipped today, otherwise very soon!!
                              Again apologies for all the delays, distractions, and stress on this!!
                              Thanks for your patience.

                              V Offline
                              V Offline
                              VictorG
                              Contributor
                              wrote on last edited by
                              #24

                              @Vinny any ETA on this?

                              VinnyV 2 Replies Last reply
                              0
                              • V VictorG

                                @Vinny any ETA on this?

                                VinnyV Offline
                                VinnyV Offline
                                Vinny
                                ModalAI Team
                                wrote on last edited by
                                #25

                                Hi @VictorG
                                I thought they sent it out last week. I'll ping the team again...
                                Thanks!

                                1 Reply Last reply
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                                • V VictorG

                                  @Vinny any ETA on this?

                                  VinnyV Offline
                                  VinnyV Offline
                                  Vinny
                                  ModalAI Team
                                  wrote on last edited by
                                  #26

                                  HI @VictorG
                                  The team told me they mixed up the original replacement with this request and thought they were done already. Sorry about that, they sent a new order today.

                                  V 1 Reply Last reply
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                                  • VinnyV Vinny

                                    HI @VictorG
                                    The team told me they mixed up the original replacement with this request and thought they were done already. Sorry about that, they sent a new order today.

                                    V Offline
                                    V Offline
                                    VictorG
                                    Contributor
                                    wrote on last edited by
                                    #27

                                    Hi @Vinny, FYI I have not yet received it.

                                    VinnyV 1 Reply Last reply
                                    0
                                    • V VictorG

                                      Hi @Vinny, FYI I have not yet received it.

                                      VinnyV Offline
                                      VinnyV Offline
                                      Vinny
                                      ModalAI Team
                                      wrote on last edited by
                                      #28

                                      Hi @VictorG
                                      Our team sent another batch out...
                                      FedEx tracking 884700036314
                                      They claim Monday you should get it ... sorry for all these delays. We tried!!!

                                      I do not have visibility into our product shipment status, but this issue and experience has escalated the need for me to have that visibility, so I will explore that.

                                      We'll try better next time 🙂
                                      Keep me posted.
                                      Thanks!

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