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    Flight Core 2 Firmware update through QGC

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    • VinnyV
      Vinny ModalAI Team @Martin Lukac
      last edited by

      Hi @Martin-Lukac
      Well that's not good. Your board will not work with that chip busted off like that.
      Please use our RMA process and we'll get this assessed for for you:
      https://www.modalai.com/pages/rma

      1 Reply Last reply Reply Quote 0
      • VinnyV
        Vinny ModalAI Team @Michael Mortensen
        last edited by

        Hi @Michael-Mortensen
        Please see the post to Victor about using the power module instead of just USB.
        Let us know if that helps.
        Thanks!

        1 Reply Last reply Reply Quote 0
        • H
          hula
          last edited by

          @Vinny I hate to say this, but I believe you have a batch of defective USB cables. I was running into the same issue as @VictorG and @Michael-Mortensen , so I broke out the multimeter and confirmed that 5V and GND are swapped (note the negative 5V instead of +5V). I grabbed another generic USB cable that I had on-hand and the FCv2 powered up and connected to QGC fine.

          ModalAI Support was kind enough to send me 3x replacement USBs...but unfortunately they are all mis-wired as well.

          Correct USB cable.jpg Miswired_MCBL-00010-1.jpg

          VinnyV 1 Reply Last reply Reply Quote 0
          • VinnyV
            Vinny ModalAI Team @hula
            last edited by

            Hi @hula
            Interesting. I will investigate. The cable appears as it should according to our tech docs and every batch is sample tested but I will inspect further and respond tomorrow.
            https://docs.modalai.com/cable-datasheets/#mcbl-00010
            Thanks
            Vinny

            VinnyV 1 Reply Last reply Reply Quote 0
            • VinnyV
              Vinny ModalAI Team @Vinny
              last edited by

              Hi @hula
              YOU ARE CORRECT!
              I found a whole bag of mis-wired MCBL-00010's in our inventory.
              I'll work with our @Moderator to figure out a plan.
              We will likely need to setup an email where any customer can let us know if they have offending cables and we will send replacements promptly.

              H V 2 Replies Last reply Reply Quote 0
              • H
                hula @Vinny
                last edited by

                @Vinny Glad I could help, and thank you for confirming so quickly on your side.

                1 Reply Last reply Reply Quote 0
                • V
                  VictorG @Vinny
                  last edited by

                  Hi @Vinny,

                  If this is likely to be the explanation for the problem I reported, how can I get a good replacement cable? I'd rather try that first before going the alternative route of using the power module.

                  Thanks,
                  Victor

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                  • Martin LukacM
                    Martin Lukac
                    last edited by

                    I just tested my cable and it is the same issue that caused mine to melt. I sent my board for RMA so I'll respond to that email thread.

                    FYI it is possible to pull the pins out and swap them, but it weakens the little plastic retaining piece so it is not as solid anymore ... and it makes it confusing since the red is now ground.

                    Martin LukacM 1 Reply Last reply Reply Quote 0
                    • Martin LukacM
                      Martin Lukac @Martin Lukac
                      last edited by

                      When you all are testing, can you also confirm that the two USB wires are not swapped. Thanks!

                      VinnyV 1 Reply Last reply Reply Quote 0
                      • VinnyV
                        Vinny ModalAI Team @Martin Lukac
                        last edited by

                        @Martin-Lukac , @VictorG
                        Yes, we are working a replacement solution.
                        Exactly what @Martin-Lukac said is a temporary solution by swapping the conductors until we can source replacement cables. We might need a few weeks honestly.
                        Any HW that was compromised by this issue is an no-brainer replacement by my standards, and I will help ensure our production and operations team replaces any HW at jeopardy of this issue promptly. We have the HW in stock to replace, just not the USB cables as of yet.

                        We apologize for this issue. We actually had that batch of cables in stock for over 2 years and our sample lot from a different sealed bag in the same shipment that was tested did not experience this issue, so we were caught flat footed and we will put in better inspection processes to ensure this does not happen again.

                        Thanks!
                        Vinny

                        V 1 Reply Last reply Reply Quote 0
                        • V
                          VictorG @Vinny
                          last edited by

                          Hi @Vinny, given my Flight Core 2 got extremely hot, do you think there is a good chance it is now fried? Or should I wait for the new cable to see if it will work? My preference is to not waste time and just get a replacement for both items if that is OK with you.

                          Thanks,
                          Victor

                          VinnyV 1 Reply Last reply Reply Quote 0
                          • VinnyV
                            Vinny ModalAI Team @VictorG
                            last edited by

                            Hi @VictorG
                            You should RMA the FlightCore and we should replace it. Just mention this thread or place a link to it in the form:
                            https://www.modalai.com/pages/rma?_pos=1&_sid=190e46152&_ss=r

                            We do not yet have a replacement set of cables, under normal circumstances, it takes us 6-8 weeks to get more, so we are trying to see if we have any small batch in our inventory to hold us over and replace every bad cable that we shipped.

                            If you want to try to re-pin your cable for the interim (you will not need to send it back, we can just replace it when we get more), try this link:
                            https://docs.modalai.com/cable-userguides/ and at the bottom are tips for re-pinning

                            e3db6dea-7d0a-43e4-8c21-44f7ab444469-image.png
                            or you can just search youtube for s JST GH re-pin tutorial and I'm sure you'll find plenty of good techniques. All that is needed is tweezers.

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