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    Motor issues when running ESC calibration

    ESCs
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    • A
      Alex Kushleyev ModalAI Team @rdjarvis
      last edited by 17 Apr 2024, 17:27

      @rdjarvis , thank you for clarifying.

      it seems there is some hardware issue. Can you please confirm that nothing is making contact with the ESC components, which could cause a short or something like this? Also please inspect the 4-pin UART connector on the ESC (and around it) to make sure there is no short or anything like that cause by loose debris or anything else.

      R A 4 Replies Last reply 17 Apr 2024, 19:11 Reply Quote 0
      • R
        rdjarvis @Alex Kushleyev
        last edited by rdjarvis 17 Apr 2024, 19:15 17 Apr 2024, 19:11

        @Alex-Kushleyev

        We just verified all solder and JST connections on the ModalAI FPV 4n1 ESC and VOXL2.

        All connections are good. No shorts, no solder balls. 4 PIN USB JST connections to and from ESC and VOXL are in perfect condition and reflect no sign of wear and tear. The first time they have been disconnected for either board was for this test.

        Upon reconnecting, and power being applied all lights and tones are heard from ESC, and able to ssh into VOXL2 with no issues.

        Ran esc scan and esc detect, resulting in NO ESCs DETECTED.

        1 Reply Last reply Reply Quote 0
        • A
          Alexander Saunders @Alex Kushleyev
          last edited by 17 Apr 2024, 19:36

          @Alex-Kushleyev

          We tried a new ESC, Modalai M0138-1, and that was detected. We are replacing the hardware and will resume testing.

          1 Reply Last reply Reply Quote 0
          • R
            rdjarvis @Alex Kushleyev
            last edited by rdjarvis 17 Apr 2024, 19:59 17 Apr 2024, 19:59

            @Alex-Kushleyev

            Top lines are from FPV ESC#2. (GREEN ESC DETECTED)

            Bottom lines are from FPV ESC#1.

            ERROR: voxl_uart_read_bytes: Bus '12' is not initialized

            This has been a common ERROR with these tests. What is "Bus 12" and how do we initialize it?Screenshot 2024-04-17 155555.png

            1 Reply Last reply Reply Quote 0
            • R
              rdjarvis @Alex Kushleyev
              last edited by 17 Apr 2024, 21:14

              @Alex-Kushleyev

              **UPDATE.

              #2 ModalAI FPV connected to VOXL2 and 4x T-Motor 2203.5 2850kv

              Good connections, good lights and tones, VOXL2 connected to PC perfectly

              Loaded params provided by you and conducted good spin test.

              Connected to QGC, arm/disarm/motor kill all successful. (spins / stops)

              Armed in Manual and Stabilized, motors armed and when throttle added there is no response from motors. we can view on QGC when throttle (Channel 3) is increased and get positive value.

              Verified all other channels operating in QGC Radio tab. Low, High PWM values are in limits, positive response for pitch, roll, and yaw commands.

              NO RESPONSE FROM ESC/MOTORS ON THROTTLE INPUTS. MOTORS DO RESPOND TO DIFFERENT ANGLES TO TRY AND LEVEL BUT NO THROTTLE INPUT REGISTERED WHEN USING RC.

              A 1 Reply Last reply 17 Apr 2024, 21:19 Reply Quote 0
              • A
                Alex Kushleyev ModalAI Team @rdjarvis
                last edited by 17 Apr 2024, 21:19

                @rdjarvis, so when you arm, the motors are spinning at idle rpm and rpms are not changing? Can you send me a short px4 log of this test?

                Did you update px4 params for voxl esc min and max rpms?

                R 1 Reply Last reply 17 Apr 2024, 22:34 Reply Quote 0
                • R
                  rdjarvis @Alex Kushleyev
                  last edited by 17 Apr 2024, 22:34

                  @Alex-Kushleyev yes motors spin when armed and respond appropriately to pitch, yaw and roll inputs (motors slowing and speeding up)

                  We have exhausted our efforts for this evening and will re-attack in the morning.

                  Thank you for all the help with hunting down these issues. We appreciate it and understand the frustration with these things.

                  Thank you,
                  RDJ

                  A 1 Reply Last reply 18 Apr 2024, 17:30 Reply Quote 0
                  • A
                    Alex Kushleyev ModalAI Team @rdjarvis
                    last edited by 18 Apr 2024, 17:30

                    @rdjarvis , based on your latest post, it seems the motors are spinning and responding to roll, pitch, yaw inputs, so i think the remaining issues may be in PX4 params.

                    By the way, I also wanted to mention, we have a fork of px4 flight review tool here : https://github.com/modalai/px4-flight-review . There is a quickstart guide in readme how to run this locally. Our version allows you to display ESC data such as commanded and actual RPMs, ESC temperatures, individual motor currents (where available) and total battery current.

                    By the way, since you are probably not using an APM for voltage/current monitoring, you should set (or double check) the voxl_esc px4 driver to publish the voltage/current measurement, using VOXL_ESC_PUB_BST set to 1 .Then you will see the battery voltage and total current in battery status. (however if you are using APM, then you dont need that, set to 0)

                    Alex

                    R 1 Reply Last reply 18 Apr 2024, 18:03 Reply Quote 0
                    • R
                      rdjarvis @Alex Kushleyev
                      last edited by rdjarvis 18 Apr 2024, 18:04 18 Apr 2024, 18:03

                      @Alex-Kushleyev We are using the supplied PM from ModalAI C11 dev kit.

                      Tested this morning. All VOXL2 systems good.

                      Arm/Disarmed-Good
                      Arm/Motor Kill-Good

                      Arm/Manual-Throttle Increase on RC Controller, UAV motors do not respond proportional to RC inputs. When throttle is increases, motors perform a very slow increase in RPM that does achieve flight. RPMs stay very low.

                      Could you point us to the PX4 params that we should be looking at to verify proper configuration?

                      Screenshot 2024-04-18 134704.png

                      A 1 Reply Last reply 19 Apr 2024, 02:45 Reply Quote 0
                      • A
                        Alex Kushleyev ModalAI Team @rdjarvis
                        last edited by Alex Kushleyev 19 Apr 2024, 02:47 19 Apr 2024, 02:45

                        @rdjarvis , besides the PID tuning params, you need to make sure the min and max rpms in PX4 match what you have in esc params: VOXL_ESC_RPM_MIN and VOXL_ESC_RPM_MAX. did you set these PX4 params to 4000 and 40000? (btw in your test, was the motor able to reach 40K rpm? with my more aggressive prop, i think i had about 35K max).

                        It is not a big deal if your ESC param in the ESC itself has maximum rpm that is higher than the motor can achieve. The ESC will just try to apply 100% power and will reach whatever rpm the motor can run at 100% power. But in PX4 params, you need to make sure that you set the maximum rpm that is actually achievable, otherwise PX4 will request the rpm that ESC cannot achieve and the drone will be less stable at maximum thrust.

                        R 1 Reply Last reply 19 Apr 2024, 10:15 Reply Quote 0
                        • R
                          rdjarvis @Alex Kushleyev
                          last edited by 19 Apr 2024, 10:15

                          @Alex-Kushleyev

                          Yes, we confirmed the Params in PX4 QGC are identical to the Params in VOXL. Yes, Max RPM when performing calibration tests was 42k. I set it at 40k in both PX4 and VOXL-esc-params.

                          No response from throttle input when armed. We recalibrated the Radio and ensured RC Channel 3 was responding to Tx input.

                          A 1 Reply Last reply 19 Apr 2024, 12:38 Reply Quote 0
                          • A
                            Alex Kushleyev ModalAI Team @rdjarvis
                            last edited by 19 Apr 2024, 12:38

                            @rdjarvis , have you tried using actuator test to spin the motors (obviously be careful if props are on, or remove the props for the test). The actuator test should allow you to test the motors in the full range that you specified

                            R 1 Reply Last reply 19 Apr 2024, 13:15 Reply Quote 0
                            • R
                              rdjarvis @Alex Kushleyev
                              last edited by 19 Apr 2024, 13:15

                              @Alex-Kushleyev Good morning.

                              Yes, Actuator tab in Vehicle Setup in QGC has VOXL ESC selected, motor directions are correct, and motor slider controls the motors.

                              Ch 3 RC Throttle Tx input does not apply actual throttle inputs when UAV is armed in any flight mode.

                              RC calibration was successful and RC Ch3 reacts correctly when Spektrum Tx mode 2 throttle stick is manipulated.

                              I will get you a log this morning when I'm clear of my meetings.

                              As always, thank you,
                              RDJ

                              A 1 Reply Last reply 19 Apr 2024, 14:22 Reply Quote 0
                              • A
                                Alex Kushleyev ModalAI Team @rdjarvis
                                last edited by 19 Apr 2024, 14:22

                                @rdjarvis, yes lets get a log where you are in manual flight mode (thrust, roll, pitch, yaw control) and you arm the drone and just move the thrust stick up and down a few times trying to take off. As a separate test, at idle throttle try to move roll and pitch stick to see the response from those inputs.

                                It looks like a px4 configuration issue but i am not sure what exactly.

                                R 1 Reply Last reply 19 Apr 2024, 14:23 Reply Quote 0
                                • R
                                  rdjarvis @Alex Kushleyev
                                  last edited by 19 Apr 2024, 14:23

                                  @Alex-Kushleyev Awesome, will do.

                                  Thank you,
                                  RDJ

                                  A 1 Reply Last reply 19 Apr 2024, 14:32 Reply Quote 0
                                  • A
                                    Alex Kushleyev ModalAI Team @rdjarvis
                                    last edited by 19 Apr 2024, 14:32

                                    @rdjarvis,

                                    Also please check the value you use for the following param THR_MDL_FAC. Just curious about the current value, it should be close to one (0.7-0.8) for rpm control, but i can help you compute it exact value.

                                    https://discuss.px4.io/t/thrust-curve-compensation-through-thr-mdl-fac/13207/3

                                    R 1 Reply Last reply 19 Apr 2024, 15:01 Reply Quote 0
                                    • R
                                      rdjarvis @Alex Kushleyev
                                      last edited by 19 Apr 2024, 15:01

                                      @Alex-Kushleyev How do I upload a log? The forum say I do not have permission.

                                      A 1 Reply Last reply 19 Apr 2024, 15:04 Reply Quote 0
                                      • A
                                        Alex Kushleyev ModalAI Team @rdjarvis
                                        last edited by 19 Apr 2024, 15:04

                                        @rdjarvis

                                        Upload it here and you can view results too. https://review.px4.io/ . The official flight review does not plot our custom esc data, but i will let you know how to view it later. I can download the log from the link above after you upload it and share a link

                                        R 2 Replies Last reply 19 Apr 2024, 15:10 Reply Quote 0
                                        • R
                                          rdjarvis @Alex Kushleyev
                                          last edited by 19 Apr 2024, 15:10

                                          @Alex-Kushleyev [mavlink] Event dropped (78, 65529)

                                          1 Reply Last reply Reply Quote 0
                                          • R
                                            rdjarvis @Alex Kushleyev
                                            last edited by 19 Apr 2024, 15:11

                                            @Alex-Kushleyev https://review.px4.io/plot_app?log=ae01b6f0-7910-43e4-a1c2-0d36ecc909d1

                                            A 1 Reply Last reply 19 Apr 2024, 15:51 Reply Quote 0
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