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    Flight Core 2 Firmware update through QGC

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    • VinnyV
      Vinny ModalAI Team @hula
      last edited by

      Hi @hula
      Interesting. I will investigate. The cable appears as it should according to our tech docs and every batch is sample tested but I will inspect further and respond tomorrow.
      https://docs.modalai.com/cable-datasheets/#mcbl-00010
      Thanks
      Vinny

      VinnyV 1 Reply Last reply Reply Quote 0
      • VinnyV
        Vinny ModalAI Team @Vinny
        last edited by

        Hi @hula
        YOU ARE CORRECT!
        I found a whole bag of mis-wired MCBL-00010's in our inventory.
        I'll work with our @Moderator to figure out a plan.
        We will likely need to setup an email where any customer can let us know if they have offending cables and we will send replacements promptly.

        H V 2 Replies Last reply Reply Quote 0
        • H
          hula @Vinny
          last edited by

          @Vinny Glad I could help, and thank you for confirming so quickly on your side.

          1 Reply Last reply Reply Quote 0
          • V
            VictorG @Vinny
            last edited by

            Hi @Vinny,

            If this is likely to be the explanation for the problem I reported, how can I get a good replacement cable? I'd rather try that first before going the alternative route of using the power module.

            Thanks,
            Victor

            1 Reply Last reply Reply Quote 0
            • Martin LukacM
              Martin Lukac
              last edited by

              I just tested my cable and it is the same issue that caused mine to melt. I sent my board for RMA so I'll respond to that email thread.

              FYI it is possible to pull the pins out and swap them, but it weakens the little plastic retaining piece so it is not as solid anymore ... and it makes it confusing since the red is now ground.

              Martin LukacM 1 Reply Last reply Reply Quote 0
              • Martin LukacM
                Martin Lukac @Martin Lukac
                last edited by

                When you all are testing, can you also confirm that the two USB wires are not swapped. Thanks!

                VinnyV 1 Reply Last reply Reply Quote 0
                • VinnyV
                  Vinny ModalAI Team @Martin Lukac
                  last edited by

                  @Martin-Lukac , @VictorG
                  Yes, we are working a replacement solution.
                  Exactly what @Martin-Lukac said is a temporary solution by swapping the conductors until we can source replacement cables. We might need a few weeks honestly.
                  Any HW that was compromised by this issue is an no-brainer replacement by my standards, and I will help ensure our production and operations team replaces any HW at jeopardy of this issue promptly. We have the HW in stock to replace, just not the USB cables as of yet.

                  We apologize for this issue. We actually had that batch of cables in stock for over 2 years and our sample lot from a different sealed bag in the same shipment that was tested did not experience this issue, so we were caught flat footed and we will put in better inspection processes to ensure this does not happen again.

                  Thanks!
                  Vinny

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                  • V
                    VictorG @Vinny
                    last edited by

                    Hi @Vinny, given my Flight Core 2 got extremely hot, do you think there is a good chance it is now fried? Or should I wait for the new cable to see if it will work? My preference is to not waste time and just get a replacement for both items if that is OK with you.

                    Thanks,
                    Victor

                    VinnyV 1 Reply Last reply Reply Quote 0
                    • VinnyV
                      Vinny ModalAI Team @VictorG
                      last edited by

                      Hi @VictorG
                      You should RMA the FlightCore and we should replace it. Just mention this thread or place a link to it in the form:
                      https://www.modalai.com/pages/rma?_pos=1&_sid=190e46152&_ss=r

                      We do not yet have a replacement set of cables, under normal circumstances, it takes us 6-8 weeks to get more, so we are trying to see if we have any small batch in our inventory to hold us over and replace every bad cable that we shipped.

                      If you want to try to re-pin your cable for the interim (you will not need to send it back, we can just replace it when we get more), try this link:
                      https://docs.modalai.com/cable-userguides/ and at the bottom are tips for re-pinning

                      e3db6dea-7d0a-43e4-8c21-44f7ab444469-image.png
                      or you can just search youtube for s JST GH re-pin tutorial and I'm sure you'll find plenty of good techniques. All that is needed is tweezers.

                      V 1 Reply Last reply Reply Quote 0
                      • V
                        VictorG @Vinny
                        last edited by

                        Hi @Vinny,

                        I submitted the RMA, sent back the FC2 and got a replacement, along with two MCBL-10 cables. Before attempting to flash it with QGC I checked the voltage as lo and behold both cables showed -5.22 volts. Picture attached. Glad I did the test first or I would have fried the replacement FC2 😞 IMG_0509.jpeg

                        VinnyV 1 Reply Last reply Reply Quote 0
                        • VinnyV
                          Vinny ModalAI Team @VictorG
                          last edited by

                          Hi @VictorG ,
                          That is unacceptable of us. I worked directly with operations to screen 100% of these units so I need to dig in and find out what happened.
                          So sorry and we'll get this sorted out.
                          FYI @Moderator

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