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  4. Vision failure everytime during takeoff

Vision failure everytime during takeoff

Scheduled Pinned Locked Moved VOXL 2
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  • modaltbM modaltb

    @Tamas-Pal-0 ,

    I think the 'auto tune' you are talking about is a PX4 feature that came out in PX4 1.13? We at Modal haven't that yet and it's not a feature in the 1.12 based voxl-px4 release at this time, and we don't have documentation calling this out to use anywhere that I'm aware of?

    I personally am not great at tuning, it's a skill for sure, but when I have done it I start with very low PID values and guess and check till I get it useable and make small tweaks.

    For sure, make sure you can manual flight smoothly before ever attempting throwing it into a computer vision assisted flight!

    Without introducing vibrations into the system (e.g. carry vehicle by hand) do you still see this issue?

    Can you paste a picture of how you are mounting the hardware?

    Tamas Pal 0T Offline
    Tamas Pal 0T Offline
    Tamas Pal 0
    Regular
    wrote on last edited by
    #11

    @modaltb The autotune I am talking about is shown here.
    Screenshot at 2022-10-22 14-49-20.png
    By deafult it is enabled, even if I disable it, automatically it gets enabled after restart.
    It is not at usable even in manual mode.

    The hardware setup is here. I am using modal ai voxl2 case only.

    WhatsApp Image 2022-10-22 at 2.54.45 PM.jpeg

    WhatsApp Image 2022-10-22 at 2.55.00 PM.jpeg

    Tamas Pal 0T 1 Reply Last reply
    0
    • Tamas Pal 0T Tamas Pal 0

      @modaltb The autotune I am talking about is shown here.
      Screenshot at 2022-10-22 14-49-20.png
      By deafult it is enabled, even if I disable it, automatically it gets enabled after restart.
      It is not at usable even in manual mode.

      The hardware setup is here. I am using modal ai voxl2 case only.

      WhatsApp Image 2022-10-22 at 2.54.45 PM.jpeg

      WhatsApp Image 2022-10-22 at 2.55.00 PM.jpeg

      Tamas Pal 0T Offline
      Tamas Pal 0T Offline
      Tamas Pal 0
      Regular
      wrote on last edited by
      #12

      @modaltb any suggestion ?

      1 Reply Last reply
      0
      • modaltbM Offline
        modaltbM Offline
        modaltb
        ModalAI Team
        wrote on last edited by
        #13

        The way I'd tackle this, and I'd be painfully slow to be honest, is reducing the PID values for roll/pitch/yaw manually, and slowly tweaking, likely taking me a day or two, until I get things usable.

        You are using an S500 frame with the VOXL IO board. We have successfully flown this setup ourselves, for reference here's PID values that could be used to start off with, which is where I'd start: https://gitlab.com/voxl-public/flight-core-px4/px4-parameters/-/blob/master/platforms/v1.12/Sentinel/Sentinel_v1_param_rev_C.params#L110

        Before any time of autonomous flight, I always do manual flights.

        • Have you flown in manual mode yet successfully?
        • If not, can you try the PID gain settings from above?
        • If not, have you confirmed that the ESC ordering is OK?
        • If not, have you tried calibrating your PWM ESCs? https://docs.modalai.com/voxl2-io-user-guide/#pwm-esc-calibration
        Tamas Pal 0T 1 Reply Last reply
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        • modaltbM Offline
          modaltbM Offline
          modaltb
          ModalAI Team
          wrote on last edited by
          #14

          Also, any mechanical looseness will translate into undesired artifacts that may affect flight performance. If the wrong frequencies get into the system, you will see flight issues for sure... Our ME team spends considerable effort in the coupling of the systems.

          In the image, I'm not totally familiar with the plastics being used for the mounting, are those custom or maybe painted?

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          • modaltbM modaltb

            The way I'd tackle this, and I'd be painfully slow to be honest, is reducing the PID values for roll/pitch/yaw manually, and slowly tweaking, likely taking me a day or two, until I get things usable.

            You are using an S500 frame with the VOXL IO board. We have successfully flown this setup ourselves, for reference here's PID values that could be used to start off with, which is where I'd start: https://gitlab.com/voxl-public/flight-core-px4/px4-parameters/-/blob/master/platforms/v1.12/Sentinel/Sentinel_v1_param_rev_C.params#L110

            Before any time of autonomous flight, I always do manual flights.

            • Have you flown in manual mode yet successfully?
            • If not, can you try the PID gain settings from above?
            • If not, have you confirmed that the ESC ordering is OK?
            • If not, have you tried calibrating your PWM ESCs? https://docs.modalai.com/voxl2-io-user-guide/#pwm-esc-calibration
            Tamas Pal 0T Offline
            Tamas Pal 0T Offline
            Tamas Pal 0
            Regular
            wrote on last edited by
            #15

            @modaltb I am not able to fly it manually. I do not think it is because of PID gains. It is the ESC that is causing the problem. How to be sure that PWM ESCs are getting calibrated with the backdoor calibration method?
            The casing is printed with PLA. It is pretty strong and there is no significant vibration because of it. However, any recommendation which material should we use?
            In another post https://forum.modalai.com/topic/1490/garbage-attitude-control?_=1667191852345 @Chad-Sweet asked to disable model_esc driver. What is it and how to disable it ?

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            • modaltbM Offline
              modaltbM Offline
              modaltb
              ModalAI Team
              wrote on last edited by modaltb
              #16

              I'm actively looking at this and will report what I find, it's my top priority. I don't believe the UART esc to be causing this but regardless for this use case, we will disable it (some users had both UART esc and VOXL2IO, but we haven't fully validated that use case)

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              • modaltbM Offline
                modaltbM Offline
                modaltb
                ModalAI Team
                wrote on last edited by modaltb
                #17

                As far as disabling the driver in the build you have:
                /etc/modalai/voxl-px4.confg

                You can comment out the last two lines to prevent the UART driver starting.

                # ESC driver
                # We start this even if there is a PX4IO module. If there is
                # a PX4IO (M0065) module it will be plugged into the RC port
                # and so this driver will output commands on an empty port.
                #qshell modalai_esc start
                #qshell mixer load /dev/uart_esc quad_x.main.mix
                

                I just did a test and this made no difference in flight perf, but in the next release I will be checking for a param and only starting if the param is set:

                My first flight I though I was reproducing your error, my Sentinel was flying awful and I had to put it down. I got our flight test team to make some tuning changes around the PID values for roll/pitch/yaw and we were able to fly after that.

                So one data point out of this is, the default Sentinel tune is optimized for our UART ESC and doesn't work well with the VOXL IO / PWM escs out of the box likely.....

                I will get these off the vehicle when I do some updates here in a bit and can share with you to see if that helps any.

                Tamas Pal 0T 1 Reply Last reply
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                • modaltbM modaltb

                  As far as disabling the driver in the build you have:
                  /etc/modalai/voxl-px4.confg

                  You can comment out the last two lines to prevent the UART driver starting.

                  # ESC driver
                  # We start this even if there is a PX4IO module. If there is
                  # a PX4IO (M0065) module it will be plugged into the RC port
                  # and so this driver will output commands on an empty port.
                  #qshell modalai_esc start
                  #qshell mixer load /dev/uart_esc quad_x.main.mix
                  

                  I just did a test and this made no difference in flight perf, but in the next release I will be checking for a param and only starting if the param is set:

                  My first flight I though I was reproducing your error, my Sentinel was flying awful and I had to put it down. I got our flight test team to make some tuning changes around the PID values for roll/pitch/yaw and we were able to fly after that.

                  So one data point out of this is, the default Sentinel tune is optimized for our UART ESC and doesn't work well with the VOXL IO / PWM escs out of the box likely.....

                  I will get these off the vehicle when I do some updates here in a bit and can share with you to see if that helps any.

                  Tamas Pal 0T Offline
                  Tamas Pal 0T Offline
                  Tamas Pal 0
                  Regular
                  wrote on last edited by
                  #18

                  @modaltb After diabling it, the quad is able to hover in stabilized mode. but it is going here and there uncontrollably and dangerously without any stick input and a bit of wobbling is still there. Any update?

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                  • modaltbM Offline
                    modaltbM Offline
                    modaltb
                    ModalAI Team
                    wrote on last edited by modaltb
                    #19

                    My next step is to share some PX4 params (pid settings, cutoff filters) that got my sentinel stable, but I need my team to validate before sending. I’m not clear if this will solve everything but will at least be a good data point. I’m hoping to get this tested tomorrow and will share

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                    • modaltbM Offline
                      modaltbM Offline
                      modaltb
                      ModalAI Team
                      wrote on last edited by
                      #20

                      @Tamas-Pal-0 ...

                      I still have nothing to report as far as finding root cause of something, after our tune tweaks I was up and going. I am still testing though for this use case to see if there's some edge case I'm not seeing, I'm just a bit slow with this debugging.

                      As far as sharing my params that got me flying, I don't even know if my approach here is valid, you have different motor/prop setup, and frames aren't identical, battery type?...

                      My lawyer told me to tell you "not to use these since we don't have the same setup and the author/developer in the post here isn't really a pilot so...." You've been warned by the lawyer! 😉

                      # Pitch PID
                      1	1	MC_PITCH_P	5.5	9
                      1	1	MC_PITCHRATE_P	0.065	9
                      1	1	MC_PITCHRATE_I	0.150	9
                      1	1	MC_PITCHRATE_D	0.002	9
                      1	1	MC_PITCHRATE_K	1.0	9
                      
                      # Roll PID
                      1	1	MC_ROLL_P	5.5	9
                      1	1	MC_ROLLRATE_P	0.065	9
                      1	1	MC_ROLLRATE_I	0.150	9
                      1	1	MC_ROLLRATE_D	0.002	9
                      1	1	MC_ROLLRATE_K	1.0	9
                      
                      # Yaw PID
                      1	1	MC_YAW_P	2.0	9
                      1	1	MC_YAWRATE_P	0.15	9
                      1	1	MC_YAWRATE_I	0.10	9
                      1	1	MC_YAWRATE_D	0.0	9
                      1	1	MC_YAWRATE_K	1.0	9
                      
                      ################################################################################
                      # Noise management
                      ################################################################################
                      1	1	MOT_SLEW_MAX	0.0	9
                      1	1	IMU_DGYRO_CUTOFF	30.0	9
                      1	1	IMU_ACCEL_CUTOFF	30.0	9
                      1	1	IMU_GYRO_CUTOFF	30.0	9
                      

                      Checkout out noise management here... I've had some nasty flights due to cutoff frequencies.

                      Tamas Pal 0T 1 Reply Last reply
                      0
                      • modaltbM modaltb

                        @Tamas-Pal-0 ...

                        I still have nothing to report as far as finding root cause of something, after our tune tweaks I was up and going. I am still testing though for this use case to see if there's some edge case I'm not seeing, I'm just a bit slow with this debugging.

                        As far as sharing my params that got me flying, I don't even know if my approach here is valid, you have different motor/prop setup, and frames aren't identical, battery type?...

                        My lawyer told me to tell you "not to use these since we don't have the same setup and the author/developer in the post here isn't really a pilot so...." You've been warned by the lawyer! 😉

                        # Pitch PID
                        1	1	MC_PITCH_P	5.5	9
                        1	1	MC_PITCHRATE_P	0.065	9
                        1	1	MC_PITCHRATE_I	0.150	9
                        1	1	MC_PITCHRATE_D	0.002	9
                        1	1	MC_PITCHRATE_K	1.0	9
                        
                        # Roll PID
                        1	1	MC_ROLL_P	5.5	9
                        1	1	MC_ROLLRATE_P	0.065	9
                        1	1	MC_ROLLRATE_I	0.150	9
                        1	1	MC_ROLLRATE_D	0.002	9
                        1	1	MC_ROLLRATE_K	1.0	9
                        
                        # Yaw PID
                        1	1	MC_YAW_P	2.0	9
                        1	1	MC_YAWRATE_P	0.15	9
                        1	1	MC_YAWRATE_I	0.10	9
                        1	1	MC_YAWRATE_D	0.0	9
                        1	1	MC_YAWRATE_K	1.0	9
                        
                        ################################################################################
                        # Noise management
                        ################################################################################
                        1	1	MOT_SLEW_MAX	0.0	9
                        1	1	IMU_DGYRO_CUTOFF	30.0	9
                        1	1	IMU_ACCEL_CUTOFF	30.0	9
                        1	1	IMU_GYRO_CUTOFF	30.0	9
                        

                        Checkout out noise management here... I've had some nasty flights due to cutoff frequencies.

                        Tamas Pal 0T Offline
                        Tamas Pal 0T Offline
                        Tamas Pal 0
                        Regular
                        wrote on last edited by
                        #21

                        @modaltb I have tried with your parameters. It is still the same. I am able to hover it but it is going here and there uncontrollably and a bit of wobbling is still there.

                        1 Reply Last reply
                        0
                        • modaltbM Offline
                          modaltbM Offline
                          modaltb
                          ModalAI Team
                          wrote on last edited by
                          #22

                          Any chance you could post a link to a video of a flight to help us understand the failure mode even more? Sorry to this going, but we're struggling to find a smoking gun.

                          Tamas Pal 0T 1 Reply Last reply
                          0
                          • modaltbM modaltb

                            Any chance you could post a link to a video of a flight to help us understand the failure mode even more? Sorry to this going, but we're struggling to find a smoking gun.

                            Tamas Pal 0T Offline
                            Tamas Pal 0T Offline
                            Tamas Pal 0
                            Regular
                            wrote on last edited by
                            #23

                            @modaltb I am using your parameters here and disbaled the modalai_esc driver. The video link is here
                            https://drive.google.com/file/d/1cbBXsEFMLztR7F1_en4i77F1ww4LbQ1t/view?usp=sharing

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                            • modaltbM Offline
                              modaltbM Offline
                              modaltb
                              ModalAI Team
                              wrote on last edited by
                              #24

                              OK thanks for the data. This is where I'm at now with my VOXL2 / VOXL2 IO setup sentinel, it's not super clean yet but but flyable for sure:
                              https://www.youtube.com/watch?v=1INto92k-v0

                              I'm getting our team to do a real tune and early this week and will post info.

                              Tamas Pal 0T 1 Reply Last reply
                              0
                              • modaltbM modaltb

                                OK thanks for the data. This is where I'm at now with my VOXL2 / VOXL2 IO setup sentinel, it's not super clean yet but but flyable for sure:
                                https://www.youtube.com/watch?v=1INto92k-v0

                                I'm getting our team to do a real tune and early this week and will post info.

                                Tamas Pal 0T Offline
                                Tamas Pal 0T Offline
                                Tamas Pal 0
                                Regular
                                wrote on last edited by Tamas Pal 0
                                #25

                                @modaltb Thanks. which escs are you using for this?

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                                • modaltbM Offline
                                  modaltbM Offline
                                  modaltb
                                  ModalAI Team
                                  wrote on last edited by
                                  #26

                                  Hi @Tamas-Pal-0 ,

                                  These are BLHeli 20A, should be similar/same as the ones from this kit: https://shop.holybro.com/spare-parts-s500-kit_p1251.html

                                  Here's my setup:

                                  3603abc0-66e8-474d-ae68-9245cbe40650-image.png

                                  Tamas Pal 0T 1 Reply Last reply
                                  0
                                  • modaltbM modaltb

                                    Hi @Tamas-Pal-0 ,

                                    These are BLHeli 20A, should be similar/same as the ones from this kit: https://shop.holybro.com/spare-parts-s500-kit_p1251.html

                                    Here's my setup:

                                    3603abc0-66e8-474d-ae68-9245cbe40650-image.png

                                    Tamas Pal 0T Offline
                                    Tamas Pal 0T Offline
                                    Tamas Pal 0
                                    Regular
                                    wrote on last edited by
                                    #27

                                    @modaltb so, the problem is solved for you by tuning only ?

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                                    • modaltbM Offline
                                      modaltbM Offline
                                      modaltb
                                      ModalAI Team
                                      wrote on last edited by
                                      #28

                                      On my setup yes that was all I needed to do, but we are still going to do a "full proper tune" on our S500 based frame (Sentinel dev drone) and I will confirm with you that we are getting performance as expected after this and share a video. Our flight test team will be doing that this week, thanks for the patience!!!

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