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    Motor issues when running ESC calibration

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    • rdjarvisR
      rdjarvis @Alex Kushleyev
      last edited by

      @Alex-Kushleyev, yes we have the USB/Serial connector.

      Alex KushleyevA 1 Reply Last reply Reply Quote 0
      • Alex KushleyevA
        Alex Kushleyev ModalAI Team @rdjarvis
        last edited by

        @rdjarvis , ok great. Lets take a step back and just make sure you can talk to the ESC from the PC.

        I will test SDK 1.2.0 to make sure it works fine with voxl-esc tools with my esc.

        rdjarvisR Alexander SaundersA 2 Replies Last reply Reply Quote 0
        • rdjarvisR
          rdjarvis @Alex Kushleyev
          last edited by

          @Alex-Kushleyev Copy all, thank you

          1 Reply Last reply Reply Quote 0
          • Alexander SaundersA
            Alexander Saunders @Alex Kushleyev
            last edited by

            @Alex-Kushleyev

            Also to confirm, I followed the README from dev branch to update.

            Alex KushleyevA 1 Reply Last reply Reply Quote 0
            • Alex KushleyevA
              Alex Kushleyev ModalAI Team @Alexander Saunders
              last edited by

              @Alexander-Saunders , thank you for confirming. I see that you are using SDK 1.2.0, which is very recent, so it already has (almost) the latest voxl-esc tools.

              I am in the process of testing the tools on voxl2 using SDK 1.2.0, please try to connect to your PC directly and this should properly detect your ESC.

              rdjarvisR 1 Reply Last reply Reply Quote 0
              • rdjarvisR
                rdjarvis @Alex Kushleyev
                last edited by

                @Alex-Kushleyev
                ssh'd into Linux PC.
                Connected to ESC with USB to SERIAL
                voxl2:/usr/share/modalai/voxl-esc-tools/voxl-esc-scan.py

                received same error as Windows PC.

                No ESCs detected

                Alex KushleyevA 1 Reply Last reply Reply Quote 0
                • Alex KushleyevA
                  Alex Kushleyev ModalAI Team @rdjarvis
                  last edited by

                  @rdjarvis,

                  What do you mean "ssh'd into Linux PC" ?

                  I am suggesting to connect the ESC to a standalone Linux PC and run the voxl-esc-scan.py on the linux PC (not on VOXL2).

                  Just wanted to clarify..

                  I tested the SDK 1.2.0 and the tools are working fine, it seems.

                  rdjarvisR 2 Replies Last reply Reply Quote 0
                  • rdjarvisR
                    rdjarvis @Alex Kushleyev
                    last edited by

                    @Alex-Kushleyev

                    On the Linux PC we are directly connected to 4 pin JST on ESC to USB.

                    I ssh'd into VOXL2 from the Linux PC terminal.

                    I ran voxl-esc-scan.py in VOXL2 (same results) No ESCs detected.

                    I ran same command in Linux terminal (not ssh'd into VOXL2) same results. No ESCs detected.

                    This is including running same command in /usr/share/modalai/voxl-esc-tools/.voxl-esc-scan.py

                    RDJ

                    1 Reply Last reply Reply Quote 0
                    • rdjarvisR
                      rdjarvis @Alex Kushleyev
                      last edited by

                      @Alex-Kushleyev power is on the UAV and ESC gave proper Flashes/Tones.

                      Alex KushleyevA 1 Reply Last reply Reply Quote 0
                      • Alex KushleyevA
                        Alex Kushleyev ModalAI Team @rdjarvis
                        last edited by

                        @rdjarvis , which serial to usb cable are you using? have you tested it with an ESC before? I am wondering if the RX/TX connections are correct and not swapped.

                        Also, do you have any other Modalai ESC you can test just to make sure the cables are working?

                        rdjarvisR 1 Reply Last reply Reply Quote 0
                        • rdjarvisR
                          rdjarvis @Alex Kushleyev
                          last edited by rdjarvis

                          @Alex-Kushleyev

                          MCBL-00091-1
                          USB to Serial UART Cable from ModalAI
                          Both right out of the new bag.

                          We have 2 of these. Tested both. Same results.

                          Alex KushleyevA 1 Reply Last reply Reply Quote 0
                          • Alex KushleyevA
                            Alex Kushleyev ModalAI Team @rdjarvis
                            last edited by Alex Kushleyev

                            @rdjarvis , ok so just to clarify.. as soon as you uploaded the new params that I provided, the esc stopped communicating? Can you please check to make sure you did not modify the baud rate in the param file before uploading?

                            rdjarvisR 2 Replies Last reply Reply Quote 0
                            • rdjarvisR
                              rdjarvis @Alex Kushleyev
                              last edited by

                              @Alex-Kushleyev Screenshot 2024-04-17 125812.png

                              1 Reply Last reply Reply Quote 0
                              • rdjarvisR
                                rdjarvis @Alex Kushleyev
                                last edited by

                                @Alex-Kushleyev The params you sent worked. I tested the new motors params, with the aggressive test procedures you sent.

                                They worked. Motors performed well and we confirmed the sinusoidal spin-up.

                                Binded Spektrum DSMX RX/TX and calibrated through QGC.

                                RC channels successfully calibrated in QGC.
                                Programed switches for Flight Modes.
                                ARM/DISARMED Motor kill all successful.

                                Armed for maiden flight. Slowly increased throttle with no motor response.

                                This led us to where we are now.

                                Alex KushleyevA 1 Reply Last reply Reply Quote 0
                                • Alex KushleyevA
                                  Alex Kushleyev ModalAI Team @rdjarvis
                                  last edited by

                                  @rdjarvis , thank you for clarifying.

                                  it seems there is some hardware issue. Can you please confirm that nothing is making contact with the ESC components, which could cause a short or something like this? Also please inspect the 4-pin UART connector on the ESC (and around it) to make sure there is no short or anything like that cause by loose debris or anything else.

                                  rdjarvisR Alexander SaundersA 4 Replies Last reply Reply Quote 0
                                  • rdjarvisR
                                    rdjarvis @Alex Kushleyev
                                    last edited by rdjarvis

                                    @Alex-Kushleyev

                                    We just verified all solder and JST connections on the ModalAI FPV 4n1 ESC and VOXL2.

                                    All connections are good. No shorts, no solder balls. 4 PIN USB JST connections to and from ESC and VOXL are in perfect condition and reflect no sign of wear and tear. The first time they have been disconnected for either board was for this test.

                                    Upon reconnecting, and power being applied all lights and tones are heard from ESC, and able to ssh into VOXL2 with no issues.

                                    Ran esc scan and esc detect, resulting in NO ESCs DETECTED.

                                    1 Reply Last reply Reply Quote 0
                                    • Alexander SaundersA
                                      Alexander Saunders @Alex Kushleyev
                                      last edited by

                                      @Alex-Kushleyev

                                      We tried a new ESC, Modalai M0138-1, and that was detected. We are replacing the hardware and will resume testing.

                                      1 Reply Last reply Reply Quote 0
                                      • rdjarvisR
                                        rdjarvis @Alex Kushleyev
                                        last edited by rdjarvis

                                        @Alex-Kushleyev

                                        Top lines are from FPV ESC#2. (GREEN ESC DETECTED)

                                        Bottom lines are from FPV ESC#1.

                                        ERROR: voxl_uart_read_bytes: Bus '12' is not initialized

                                        This has been a common ERROR with these tests. What is "Bus 12" and how do we initialize it?Screenshot 2024-04-17 155555.png

                                        1 Reply Last reply Reply Quote 0
                                        • rdjarvisR
                                          rdjarvis @Alex Kushleyev
                                          last edited by

                                          @Alex-Kushleyev

                                          **UPDATE.

                                          #2 ModalAI FPV connected to VOXL2 and 4x T-Motor 2203.5 2850kv

                                          Good connections, good lights and tones, VOXL2 connected to PC perfectly

                                          Loaded params provided by you and conducted good spin test.

                                          Connected to QGC, arm/disarm/motor kill all successful. (spins / stops)

                                          Armed in Manual and Stabilized, motors armed and when throttle added there is no response from motors. we can view on QGC when throttle (Channel 3) is increased and get positive value.

                                          Verified all other channels operating in QGC Radio tab. Low, High PWM values are in limits, positive response for pitch, roll, and yaw commands.

                                          NO RESPONSE FROM ESC/MOTORS ON THROTTLE INPUTS. MOTORS DO RESPOND TO DIFFERENT ANGLES TO TRY AND LEVEL BUT NO THROTTLE INPUT REGISTERED WHEN USING RC.

                                          Alex KushleyevA 1 Reply Last reply Reply Quote 0
                                          • Alex KushleyevA
                                            Alex Kushleyev ModalAI Team @rdjarvis
                                            last edited by

                                            @rdjarvis, so when you arm, the motors are spinning at idle rpm and rpms are not changing? Can you send me a short px4 log of this test?

                                            Did you update px4 params for voxl esc min and max rpms?

                                            rdjarvisR 1 Reply Last reply Reply Quote 0
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