DSP Tasks Failing Unless mini-dm is Run

bhanner-bell

Hey @Eric-Katzfey we'd definitely appreciate a new dsp system image to test with.

I'm just going to dump some more info here in hopes that it may spark a thought:

We've been poking around all day and noticed there have been some recent software updates so I updated another one of our units to the SDK 1.1.1 image with our modified PX4-firmware version (it has added in vtol apps and some drivers for dsp_sbus and other sensors.. we are going to try again with 100% vanilla sdk 1.1.1 to make sure its present there too but we tried once before and experienced the same issues)

What I was able to observe when the system starts to become unresponsive is that the RAM consumption starts ballooning. voxl-px4 uses about 92364kb on htop when running normally but once the issue crops up the memory starts to increase and goes on forever until stopped... up into the hundreds of MB range.

Based on observed system behavior we believe the ballooning ram is due to a queue of uorb messages piling up. We can move the vehicle and observe many seconds later the output on the QGC AHRS indicator. The longer PX4 runs the longer the delay in the input->response loop.

We haven't been able to reliably trigger the fault but it seems significantly harder to trigger the fault if the usb c cable is plugged into the voxl and a host linux machine. Interestingly enough we arent actually running and adb commands or anything like that.. its just connected. With the cable completely disconnected the fault is pretty easy to reproduce: just power up the board and start voxl-px4.. if the radio (or a joystick to QGC) px4 seems to have problems.

Eric Katzfey

@bhanner-bell I sent the DSP system image debian package to the both of you in email.

Eric Katzfey

@Eric-Katzfey Seems like your email server rejected the email with the attachment.

Eric Katzfey

@Eric-Katzfey Try wget https://storage.googleapis.com/modalai_public/forum/modalai-slpi_1.1-12_arm64.deb

bhanner-bell

We were able to update the dsp image and also build voxl-px4 from the sdk-1.1.2 tag.

We are able to reproduce this issue with just a joystick connected to QGC (meaning RC in mode set to joystick only and voxl-io board disconnected).

When the issue occurs, this is what the cpuload topic shows:

Every 0.1s: px4-listener cpuload                                                                                                                                                    m0054: Thu Mar  2 13:11:09 2023


TOPIC: cpuload 2 instances

Instance 0:
 cpuload
    timestamp: 730351047 (59.056290 seconds ago)
    process_load: 0.86000
    system_load: 0.86000
    ram_usage: 0.00000
    platform: "QURT"



Instance 1:
 cpuload
    timestamp: 788949259 (0.459716 seconds ago)
    process_load: 0.52000
    system_load: 0.12578
    ram_usage: 0.11849
    platform: "POSIX"

Interesting to note: the timestamp starts to fall behind for most topics published by the QURT side of things...
Memory ballooning is still here.

Eric Katzfey

@bhanner-bell Wow, 86%, that's really high.

ejohnson01

@Eric-Katzfey

I did a lot of trial and error today. I am 95% sure I just found the problem.

First I got my bench in the messed up state. Then I rolled voxl-px4 back to sdk version 1.0.0 and noticed I was not able to recreate the issue. I immediately after ran dpkg -i on the sdk1.1.2 version and it was broken.

I then proceeded to binary search test all of the commits between 1.0.0 and 1.1.2. After some time I came to the following commits.

b746ab9434b7e4e71f67c9047ea3d3d49de81c00 - working
41a57bc30a40c42990995d5b4e8fe72389f66902 - broken

I saved these debs so i could switch between them multiple times and sure enough every time I switched to 41a57... I would see link loss issue. as soon as I rolled back to b746a... fixed.

here is a link to the changes in 41a...
https://github.com/modalai/px4-firmware/commit/41a57bc30a40c42990995d5b4e8fe72389f66902

the problem is caused by the removal of this line

qshell commander mode manual

I then rolled back to the sdk 1.1.2 commit and added qshell commander mode manual back to the start script and sure enough I can no longer recreate the link loss issue. I just figured this out and its almost 6pm on a friday so I have not had time to look into why this might break the rc control, but I suspect something is not getting initialized correctly without that call.

I love to help you all recreate this on your end and get to the true root of the issue. Let me know if there is any other information you would like me to provide.

Eric Katzfey

@ejohnson01 Okay, thanks for tracking that down. The commander used to come up in AUTO_LOITER mode by default which runs the CPU way too high (as you have witnessed) so I had the explicit command in the startup script to put it into manual mode. The commit changes the default mode to MANUAL so that the explicit statement in the startup script is no longer necessary. That seemed to be working for me but doesn't seem to be working in your case for some reason. If you query the commander status when you remove that what mode does it report?

ejohnson01

@Eric-Katzfey

As we have done more testing of the system, we have noticed that one of the symptoms of the issue is that the control inputs become laggy. All inputs from the controller are seen on uorb with more and more time delay over time. For instance sometimes we will let the voxl run for a minute and then look at watch -n0 px4-listener manual_control_setpoint and we will not see the corresponding input show up for 30 seconds. The delay gets worse over time. I was under the impression that uorb had a queue size limit, which if the case, it does not seem to be enforced. If the queue lmit was enforce, I would expect to see a maximum delay of the time to process the size of the queue. I see in a lot of places of the code that there are 16 message length queues so a task running a 50 hz should at most see lag of 800ms (16 * 50ms). I think this might imply a more systemic issue as a few minutes ago we saw the cpuload message get over a minute behind in processing.

Does this sound correct to you?

Also, is there any possibility of setting up a call to dig into this issue in more depth?

ejohnson01

@Eric-Katzfey

When I read this a second time I noticed you told me to check the commander mode. I noticed that when I used the game pad the commander mode was put into POS_HOLD. When this happens it seems to cause the lag to build. If I command the vehicle to switch to STABILIZED or ACRO eventually the system seems to catch up and we see both uorb messages be shown realtime and we can see the HUD update mostly real time as well.

I am guessing the issue has more to do with being in a mode that requires position lock. Interestingly enough, when we have brought the aircraft to the field and booted it with clear view of the sky so that the GPS can get lock, we have seen the aircraft either not have the lag and link loss or have lag and link loss for a few seconds then go away.

You said that you thought mode AUTO_LOITER used too much CPU, do you happen to have any thoughts on which of the modules are using the CPU or where the problem might be originating?

Eric Katzfey

@ejohnson01 We noticed that AUTO_LOITER mode was taking a lot of CPU sort of by accident and switched it to default to MANUAL. I have not gone back to determine what was taking so much time in AUTO_LOITER.

Eric Katzfey

@ejohnson01 I plan to spend some time looking into why POSCTL is taking so much CPU time. AUTO_LOITER hasn't been a very important mode for us but POSCTL certainly is.

Eric Katzfey

@ejohnson01 I have started to look into this and I can recreate the issue. So I'll dig in and see if I can figure out a fix.

Eric Katzfey

@ejohnson01 Can you try bringing this commit into your build and see if it resolves the issue: https://github.com/modalai/px4-firmware/commit/f945d29064b4ab26617a3fb15fc770f5dcb993e9