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  3. ESC failure error after SDK 1.1.2 upgrade

ESC failure error after SDK 1.1.2 upgrade

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  • S Offline
    S Offline
    smilon
    Contributor
    wrote on last edited by smilon
    #1

    After having some issues with voxl-esc previous issue and recently upgrading to SDK 1.1.2, I am now facing an issue where when I try to arm I get the following in QGC:

    Screenshot from 2023-12-18 20-57-45.png

    My output from voxl-esc spin:

    Finished!
    [1702925954.747698] TX=508, RX=505 packets, RX CRC ERRORS=0
    Average RPMs: 0.00 0.00 0.00 2996.27
    Average RPM deviation between ESCs : 2996.27
    

    My output from voxl-esc scan:

    INFO: ESC(s) detected on port: /dev/slpi-uart-2, baud rate: 2000000, protocol: firmware
    INFO: Verifying ESC Params..
    
    
    INFO: ESC Information:
    INFO: ---------------------
    	ID         : 0
    	Board      : version 37: ModalAi 4-in-1 ESC (M0134-1)
    	UID        : 0x2033303852465719004F002E
    	Firmware   : version   39, hash d4fe8e3d
    	Bootloader : version  183, hash b4fa2cf8
    	Params     : ../voxl-esc-params/mavic_mini_2/mavic_mini_2.xml 
    
    	ID         : 1
    	Board      : version 37: ModalAi 4-in-1 ESC (M0134-1)
    	UID        : 0x20333038524657190050003B
    	Firmware   : version   39, hash d4fe8e3d
    	Bootloader : version  183, hash b4fa2cf8
    	Params     : ../voxl-esc-params/mavic_mini_2/mavic_mini_2.xml 
    
    	ID         : 2
    	Board      : version 37: ModalAi 4-in-1 ESC (M0134-1)
    	UID        : 0x203330385246571900460047
    	Firmware   : version   39, hash d4fe8e3d
    	Bootloader : version  183, hash b4fa2cf8
    	Params     : ../voxl-esc-params/mavic_mini_2/mavic_mini_2.xml 
    
    	ID         : 3
    	Board      : version 37: ModalAi 4-in-1 ESC (M0134-1)
    	UID        : 0x2033303852465719004D002C
    	Firmware   : version   39, hash d4fe8e3d
    	Bootloader : version  183, hash b4fa2cf8
    	Params     : ../voxl-esc-params/mavic_mini_2/mavic_mini_2.xml 
    
    ---------------------
    successfully pinged ESCs
    

    My output from voxl-esc detect:

    Received standard error event 2
    
    ESC detected: ModalAi 4-in-1 ESC (M0134-1)
    

    Also when I try to run any of the below:

    ./voxl-esc-verify-params.py
    ./voxl-esc-scan.py
    ./voxl-esc-calibrate.py 
    
    

    I get:

    Detected Python version : 3.6.9 (default, Mar 10 2023, 16:46:00) 
    [GCC 8.4.0]
    Found voxl-esc tools bin version: 1.4
    VOXL Platform: M0054
    Detected RB5 Flight, VOXL2 M0054 or M0104!
    INFO: Scanning for ESC firmware: /dev/slpi-uart-2, baud: 2000000
    Sending library name request: libslpi_qrb5165_io.so
    Received standard error event 2
    Sending initialization request
    Received standard error event 2
    Couldn't configure flight_controller sensor
    ERROR:   fc_sensor_initialize failed
    ERROR:   Failed to initialize slpi
    ERROR:   Encountered error while initializing bus 12
    ERROR:   voxl_uart_flush: Bus '12' is not initialized
    ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
    ERROR:   voxl_uart_write: Bus '12' is not initialized
    ERROR:   voxl_uart_write: Bus '12' is not initialized
    ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
    ERROR:   voxl_uart_write: Bus '12' is not initialized
    ERROR:   voxl_uart_write: Bus '12' is not initialized
    ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
    ERROR:   voxl_uart_write: Bus '12' is not initialized
    ERROR:   voxl_uart_write: Bus '12' is not initialized
    ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
    ERROR:   voxl_uart_write: Bus '12' is not initialized
    ERROR:   voxl_uart_write: Bus '12' is not initialized
    ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
    ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
    ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
    ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
    ERROR:   voxl_uart_flush: Bus '12' is not initialized
    ERROR:   voxl_uart_close: Bus '12' is not initialized
    INFO: Scanning for ESC firmware: /dev/slpi-uart-2, baud: 250000
    

    And then it hangs there. I saw a similar issue here.

    My model is StarlingV2 with SKU MRB-D0005-4-V2-C6

    Alex KushleyevA 1 Reply Last reply
    0
    • S smilon

      After having some issues with voxl-esc previous issue and recently upgrading to SDK 1.1.2, I am now facing an issue where when I try to arm I get the following in QGC:

      Screenshot from 2023-12-18 20-57-45.png

      My output from voxl-esc spin:

      Finished!
      [1702925954.747698] TX=508, RX=505 packets, RX CRC ERRORS=0
      Average RPMs: 0.00 0.00 0.00 2996.27
      Average RPM deviation between ESCs : 2996.27
      

      My output from voxl-esc scan:

      INFO: ESC(s) detected on port: /dev/slpi-uart-2, baud rate: 2000000, protocol: firmware
      INFO: Verifying ESC Params..
      
      
      INFO: ESC Information:
      INFO: ---------------------
      	ID         : 0
      	Board      : version 37: ModalAi 4-in-1 ESC (M0134-1)
      	UID        : 0x2033303852465719004F002E
      	Firmware   : version   39, hash d4fe8e3d
      	Bootloader : version  183, hash b4fa2cf8
      	Params     : ../voxl-esc-params/mavic_mini_2/mavic_mini_2.xml 
      
      	ID         : 1
      	Board      : version 37: ModalAi 4-in-1 ESC (M0134-1)
      	UID        : 0x20333038524657190050003B
      	Firmware   : version   39, hash d4fe8e3d
      	Bootloader : version  183, hash b4fa2cf8
      	Params     : ../voxl-esc-params/mavic_mini_2/mavic_mini_2.xml 
      
      	ID         : 2
      	Board      : version 37: ModalAi 4-in-1 ESC (M0134-1)
      	UID        : 0x203330385246571900460047
      	Firmware   : version   39, hash d4fe8e3d
      	Bootloader : version  183, hash b4fa2cf8
      	Params     : ../voxl-esc-params/mavic_mini_2/mavic_mini_2.xml 
      
      	ID         : 3
      	Board      : version 37: ModalAi 4-in-1 ESC (M0134-1)
      	UID        : 0x2033303852465719004D002C
      	Firmware   : version   39, hash d4fe8e3d
      	Bootloader : version  183, hash b4fa2cf8
      	Params     : ../voxl-esc-params/mavic_mini_2/mavic_mini_2.xml 
      
      ---------------------
      successfully pinged ESCs
      

      My output from voxl-esc detect:

      Received standard error event 2
      
      ESC detected: ModalAi 4-in-1 ESC (M0134-1)
      

      Also when I try to run any of the below:

      ./voxl-esc-verify-params.py
      ./voxl-esc-scan.py
      ./voxl-esc-calibrate.py 
      
      

      I get:

      Detected Python version : 3.6.9 (default, Mar 10 2023, 16:46:00) 
      [GCC 8.4.0]
      Found voxl-esc tools bin version: 1.4
      VOXL Platform: M0054
      Detected RB5 Flight, VOXL2 M0054 or M0104!
      INFO: Scanning for ESC firmware: /dev/slpi-uart-2, baud: 2000000
      Sending library name request: libslpi_qrb5165_io.so
      Received standard error event 2
      Sending initialization request
      Received standard error event 2
      Couldn't configure flight_controller sensor
      ERROR:   fc_sensor_initialize failed
      ERROR:   Failed to initialize slpi
      ERROR:   Encountered error while initializing bus 12
      ERROR:   voxl_uart_flush: Bus '12' is not initialized
      ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
      ERROR:   voxl_uart_write: Bus '12' is not initialized
      ERROR:   voxl_uart_write: Bus '12' is not initialized
      ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
      ERROR:   voxl_uart_write: Bus '12' is not initialized
      ERROR:   voxl_uart_write: Bus '12' is not initialized
      ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
      ERROR:   voxl_uart_write: Bus '12' is not initialized
      ERROR:   voxl_uart_write: Bus '12' is not initialized
      ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
      ERROR:   voxl_uart_write: Bus '12' is not initialized
      ERROR:   voxl_uart_write: Bus '12' is not initialized
      ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
      ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
      ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
      ERROR:   voxl_uart_read_bytes: Bus '12' is not initialized
      ERROR:   voxl_uart_flush: Bus '12' is not initialized
      ERROR:   voxl_uart_close: Bus '12' is not initialized
      INFO: Scanning for ESC firmware: /dev/slpi-uart-2, baud: 250000
      

      And then it hangs there. I saw a similar issue here.

      My model is StarlingV2 with SKU MRB-D0005-4-V2-C6

      Alex KushleyevA Offline
      Alex KushleyevA Offline
      Alex Kushleyev
      ModalAI Team
      wrote on last edited by
      #2

      @smilon , when you are running the wrapper voxl-esc, it will automatically stop px4 if it is running, however if you are running the python scripts directly, this does not happen. Can you please try stopping px4 manually before running running voxl-esc-*.py scripts:

      systemctl stop voxl-px4
      
      S 1 Reply Last reply
      0
      • Alex KushleyevA Alex Kushleyev

        @smilon , when you are running the wrapper voxl-esc, it will automatically stop px4 if it is running, however if you are running the python scripts directly, this does not happen. Can you please try stopping px4 manually before running running voxl-esc-*.py scripts:

        systemctl stop voxl-px4
        
        S Offline
        S Offline
        smilon
        Contributor
        wrote on last edited by
        #3

        @Alex-Kushleyev Hi, indeed they run just fine. Also performed a calibration and everything returns fine. However, when I boot up the drone I get a "sad" sound from the ESC's, much quietter than I used to get previously. Any ideas how to proceed?

        S 1 Reply Last reply
        0
        • S smilon

          @Alex-Kushleyev Hi, indeed they run just fine. Also performed a calibration and everything returns fine. However, when I boot up the drone I get a "sad" sound from the ESC's, much quietter than I used to get previously. Any ideas how to proceed?

          S Offline
          S Offline
          smilon
          Contributor
          wrote on last edited by smilon
          #4

          I ran a voxl-configure-mpa and while im still getting quietter sounds from ESC, the Sentinel seems now fully functional. A lot of parameters were for some reason N/A and got filled in by this operation.

          Alex KushleyevA 1 Reply Last reply
          0
          • S smilon

            I ran a voxl-configure-mpa and while im still getting quietter sounds from ESC, the Sentinel seems now fully functional. A lot of parameters were for some reason N/A and got filled in by this operation.

            Alex KushleyevA Offline
            Alex KushleyevA Offline
            Alex Kushleyev
            ModalAI Team
            wrote on last edited by
            #5

            @smilon , I am glad that you got it working. I am a bit unclear about the following:

            • "Also performed a calibration and everything returns fine" -- which calibration you had to run?
            • "A lot of parameters were for some reason N/A and got filled in by this operation." -- are you talking about PX4 parameters?

            Regarding the motor sounds getting quieter, perhaps you had much older ESC params which had louder sounds - I believe we lowered the volume so that it's not too loud. When in doubt, the voxl-esc-scan.py and voxl-esc-verify-params.py scripts can verify that your ESC is configured properly.

            S 1 Reply Last reply
            0
            • Alex KushleyevA Alex Kushleyev

              @smilon , I am glad that you got it working. I am a bit unclear about the following:

              • "Also performed a calibration and everything returns fine" -- which calibration you had to run?
              • "A lot of parameters were for some reason N/A and got filled in by this operation." -- are you talking about PX4 parameters?

              Regarding the motor sounds getting quieter, perhaps you had much older ESC params which had louder sounds - I believe we lowered the volume so that it's not too loud. When in doubt, the voxl-esc-scan.py and voxl-esc-verify-params.py scripts can verify that your ESC is configured properly.

              S Offline
              S Offline
              smilon
              Contributor
              wrote on last edited by smilon
              #6

              @Alex-Kushleyev Hi Alex, to clarify what you asked:

              • For ESC calibration I ran the voxl-esc-tools/voxl-esc-calibrate.py. This was not something I was prompted to do but since all of the voxl-esc scan/detect / voxl-esc-verify-params.py tools returned fine and was still getting "ESC failure" from QGC, I wanted to make sure that my ESC's are calibrated correctly.

              • The parameters I refer to were PX4 params. Unfortunately I have not captured the output but they were several "ESC_" prefixed params. From my understanding, after flashing SDK 1.1.2 I had to run voxl-esc-calibrate.py and then voxl-configre-mpa again in order to register them properly to PX4.

              Thank you!

              Alex KushleyevA 1 Reply Last reply
              0
              • S smilon

                @Alex-Kushleyev Hi Alex, to clarify what you asked:

                • For ESC calibration I ran the voxl-esc-tools/voxl-esc-calibrate.py. This was not something I was prompted to do but since all of the voxl-esc scan/detect / voxl-esc-verify-params.py tools returned fine and was still getting "ESC failure" from QGC, I wanted to make sure that my ESC's are calibrated correctly.

                • The parameters I refer to were PX4 params. Unfortunately I have not captured the output but they were several "ESC_" prefixed params. From my understanding, after flashing SDK 1.1.2 I had to run voxl-esc-calibrate.py and then voxl-configre-mpa again in order to register them properly to PX4.

                Thank you!

                Alex KushleyevA Offline
                Alex KushleyevA Offline
                Alex Kushleyev
                ModalAI Team
                wrote on last edited by
                #7

                @smilon , voxl-esc-calibrate.py is a script that runs a test procedure in a single motor (with propeller mounted) to calibrate the behavior of the motor / propeller. This procedure only needs to be run once if you change motor or propeller type from a default configuration. The output of this script is just 3 coeficients a1, a2, a3 which you would need to manually enter into an ESC calibration xml file and then upload the xml paramer file to the ESC. Full details about the ESC calibration (when to do it and how) can be found here : https://gitlab.com/voxl-public/voxl-sdk/utilities/voxl-esc/-/blob/master/voxl-esc-tools/calibration.md?ref_type=heads

                If you are using standard motors and propellers (one of standard ModalAI drones), you do not need to run this calibration procedure.

                It sounds like you got it working, I believe voxl-configre-mpa took care of it. You can see what voxl-configure-mpa typically does here : https://docs.modalai.com/voxl-configure-mpa/ , which includes running voxl-esc to upload the latest firmware and params for a specific vehicle.

                Chase RileyC 1 Reply Last reply
                1
                • Alex KushleyevA Alex Kushleyev

                  @smilon , voxl-esc-calibrate.py is a script that runs a test procedure in a single motor (with propeller mounted) to calibrate the behavior of the motor / propeller. This procedure only needs to be run once if you change motor or propeller type from a default configuration. The output of this script is just 3 coeficients a1, a2, a3 which you would need to manually enter into an ESC calibration xml file and then upload the xml paramer file to the ESC. Full details about the ESC calibration (when to do it and how) can be found here : https://gitlab.com/voxl-public/voxl-sdk/utilities/voxl-esc/-/blob/master/voxl-esc-tools/calibration.md?ref_type=heads

                  If you are using standard motors and propellers (one of standard ModalAI drones), you do not need to run this calibration procedure.

                  It sounds like you got it working, I believe voxl-configre-mpa took care of it. You can see what voxl-configure-mpa typically does here : https://docs.modalai.com/voxl-configure-mpa/ , which includes running voxl-esc to upload the latest firmware and params for a specific vehicle.

                  Chase RileyC Offline
                  Chase RileyC Offline
                  Chase Riley
                  Regular
                  wrote on last edited by
                  #8

                  @Alex-Kushleyev I am now experiencing this same issue. Updated to SDK 1.1.2 recently on our custom air vehicle and now in QGC I received the failsafe for ESC Failure. I am able to run voxl-esc-scan.py, and even upload firmware and params. I have other systems running on SDK 1.0 with the same firmware and params and the work fine. Should I do the voxl-configure-mpa as mentioned above?

                  Alex KushleyevA 1 Reply Last reply
                  0
                  • Chase RileyC Chase Riley

                    @Alex-Kushleyev I am now experiencing this same issue. Updated to SDK 1.1.2 recently on our custom air vehicle and now in QGC I received the failsafe for ESC Failure. I am able to run voxl-esc-scan.py, and even upload firmware and params. I have other systems running on SDK 1.0 with the same firmware and params and the work fine. Should I do the voxl-configure-mpa as mentioned above?

                    Alex KushleyevA Offline
                    Alex KushleyevA Offline
                    Alex Kushleyev
                    ModalAI Team
                    wrote on last edited by Alex Kushleyev
                    #9

                    @Chase-Riley,

                    you should check your PX4 params on the fresh system with 1.1.2, specifically the params related to the ESC and compare to those on your working SDK 1.0 (which have the same firmware and ESC params).

                    My guess either missing PX4 params to enable the modalai ESC driver or incorrect baud rate for ESC in PX4 params

                    voxl-configure-mpa script could help getting everything in order, however since you have a custom vehicle, our standard configurator script would not be able to set those custom px4 params for your vehicle.

                    Chase RileyC 2 Replies Last reply
                    0
                    • Alex KushleyevA Alex Kushleyev

                      @Chase-Riley,

                      you should check your PX4 params on the fresh system with 1.1.2, specifically the params related to the ESC and compare to those on your working SDK 1.0 (which have the same firmware and ESC params).

                      My guess either missing PX4 params to enable the modalai ESC driver or incorrect baud rate for ESC in PX4 params

                      voxl-configure-mpa script could help getting everything in order, however since you have a custom vehicle, our standard configurator script would not be able to set those custom px4 params for your vehicle.

                      Chase RileyC Offline
                      Chase RileyC Offline
                      Chase Riley
                      Regular
                      wrote on last edited by
                      #10

                      @Alex-Kushleyev All the voxl_esc params are the same in QGC.

                      1 Reply Last reply
                      0
                      • Alex KushleyevA Alex Kushleyev

                        @Chase-Riley,

                        you should check your PX4 params on the fresh system with 1.1.2, specifically the params related to the ESC and compare to those on your working SDK 1.0 (which have the same firmware and ESC params).

                        My guess either missing PX4 params to enable the modalai ESC driver or incorrect baud rate for ESC in PX4 params

                        voxl-configure-mpa script could help getting everything in order, however since you have a custom vehicle, our standard configurator script would not be able to set those custom px4 params for your vehicle.

                        Chase RileyC Offline
                        Chase RileyC Offline
                        Chase Riley
                        Regular
                        wrote on last edited by
                        #11

                        @Alex-Kushleyev I even tried to flash the sentinel params in QGC just to make sure I hadn't missed something and I am having the same issue.

                        Alex KushleyevA 1 Reply Last reply
                        0
                        • Chase RileyC Chase Riley

                          @Alex-Kushleyev I even tried to flash the sentinel params in QGC just to make sure I hadn't missed something and I am having the same issue.

                          Alex KushleyevA Offline
                          Alex KushleyevA Offline
                          Alex Kushleyev
                          ModalAI Team
                          wrote on last edited by
                          #12

                          @Chase-Riley ,

                          Are the leds on ESC blinking while you run voxl-px4? they indicate communication to the host (VOXL2)

                          Also, some helpful commands:

                          • px4-listener esc_status

                          Also, if you run voxl-px4 in foreground

                          • systemctl stop voxl-px4
                          • voxl-px4 -d

                          then you can open another terminal / adb and run:

                          • px4-qshell voxl_esc status
                          • this will print status of voxl esc driver and the params (in the window where voxl-px4 -d is running)
                          Chase RileyC Alex KushleyevA 2 Replies Last reply
                          0
                          • Alex KushleyevA Alex Kushleyev

                            @Chase-Riley ,

                            Are the leds on ESC blinking while you run voxl-px4? they indicate communication to the host (VOXL2)

                            Also, some helpful commands:

                            • px4-listener esc_status

                            Also, if you run voxl-px4 in foreground

                            • systemctl stop voxl-px4
                            • voxl-px4 -d

                            then you can open another terminal / adb and run:

                            • px4-qshell voxl_esc status
                            • this will print status of voxl esc driver and the params (in the window where voxl-px4 -d is running)
                            Chase RileyC Offline
                            Chase RileyC Offline
                            Chase Riley
                            Regular
                            wrote on last edited by
                            #13

                            @Alex-Kushleyev I ran voxl-configure-mpa and was able to get the ESC to function again. Of course it caused other issues due to resetting files and params so I am now trying to work through setting everything back up. Im not sure what would have caused the mpa to need to be reconfigured because I had just done that obviously with the flash of SDK 1.1.2.

                            1 Reply Last reply
                            0
                            • Alex KushleyevA Alex Kushleyev

                              @Chase-Riley ,

                              Are the leds on ESC blinking while you run voxl-px4? they indicate communication to the host (VOXL2)

                              Also, some helpful commands:

                              • px4-listener esc_status

                              Also, if you run voxl-px4 in foreground

                              • systemctl stop voxl-px4
                              • voxl-px4 -d

                              then you can open another terminal / adb and run:

                              • px4-qshell voxl_esc status
                              • this will print status of voxl esc driver and the params (in the window where voxl-px4 -d is running)
                              Alex KushleyevA Offline
                              Alex KushleyevA Offline
                              Alex Kushleyev
                              ModalAI Team
                              wrote on last edited by
                              #14
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